Printing slotting die cutting folder gluer strapping in line for Corrugated carton producton line
Product Description
Corrugated carton producton line
LDX- 3 Colors Printing slotting die cutting folder gluer strapping in line
MACHINEDRAWING
Main Technology parameters
Model | LDX2200 |
Machine inside width (mm) | 2200 |
Max feeding paper size(mm) | 1200mm*2000mm |
Max effective printing size(mm) | 1200mm*1800mm |
positive knife min slotting space (sloting unit independently) | 150*150*150*150 |
negative knife min slotting space (sloting unit independently) | 280*80*280*80 |
Max die cutting size(mm) | 1200mm*1900mm |
Min coverage size(mm) | 350mm*700mm |
Design speed (pcs/min) | 130pcs/min |
Working speed (pcs/min) | 100-110pcs/min |
Standard Thickness of printing plate | 6mm |
Printing precision | ±0.5mm |
Thickness of cardboard | 2-9mm |
Wall thickness | 40mm |
Main motor power | About :15kw |
Performance and Characteristics:
The machine can finish multi processes one time such as: printing, slotting, creasing, trimming, corner cutting, punching, gluing and so on.
Machine is designed according to high request and reliable function, humanization operation, it can setting, revision, implement, changing and memories in short time, and display data accurately .
All of drive rollers are made of high quality steel, hard chrome plated the surface with grinded.
Main drive gears adopt high quality steel with heat treatment with grinded, adopt cross slip system connect each gear, keep gear fix position, ensure transmission precision.
The main drive roller adopt keyless connect, decrease the connection gap, ensure printing precision.
The machine adopts sealed spray lubrication for gear system, engineer oil automatic balance device; keep the oil level equal in each unit.
Motorized digital phase adjustment with “automatic zero return” and “memories” function ,PLC control with touch screen .
The machine adopts lead edge , low demand for the cardboard, fast.
Main motor is VFD, working stability, low power consumption.
Lead edge Feeding unit
No | Item | Function and configuration |
1 | Machine unit move |
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2 | Roller type lead edge feeder |
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3 | Feeding roller |
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5 | Baffles |
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7 | Automatic zero device |
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Printing unit
No | Item | Function and configuration |
1 | The printing roller |
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2 | Impression roller |
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3 | Feeding roller |
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4 | Anilox roller |
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5 | Rubber roller |
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6 | Phase adjustment |
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7 | Ink supply system |
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8 | Printing phase fixed device |
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9 | Zero-return and memory |
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slotting unit(electric sync )
No | Item | Function and configuration |
1 | Crease wheel |
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2 | Slot knife adjustment on axial direction |
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3 | Slotting phase adjustment |
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4 | Electric sync adjust horizontal movement
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5 | Punching device(option) | Option, clients are beard the cost |
Die cutting unit
No | Item | Function and configuration |
1 | Die roller(bottom roller)
| l High quality steel be finished process, the surface chrome plated, do balance correction, running stable. l Pneumatic lift-down, it is easy to work, reduce cut times on anvil cover, prolong its use life. |
2 | Rubber roller(top roller)
| l High quality steel be finished process, the surface chrome plated, do balance correction, running stable. l The gap between top roller with bottom roller be adjusted by hand. l Germany “Depair” anvil cover, easy change, economy l The gap between feed roller with rubber roller is self-locked. l Speed compensation device can make the rubber roller slipping follow die roller, thereby, the rubber surface speed controlled by knife die. So that the carton shape is same as knife die. l Equipped with rubber repair device, the rubber can be used after be repaired. l Mechanical helix fluted-roll type, transverse movement ±20mm |
3 | Phase adjustment | l Planetary gear structure l Phase adjustment by motorized control in 360degree( both running and stop) |
4 | Automatic repair rubber device
| l Machine have repair roller to grind blanket, so it can use many times. |
5 | Automatic waste clean device | l automatic discharge of waste paper |
SYFC-1200 Inline automatic folder gluer
SYFC-1200 Folder gluer is designed and produced according with print, slot, fold, glue and stack. PLC control, store and manager order by touch screen. High speed product, fast order change and good stability can meet more less delivery time request.
The printing slotting diecutting machine is equipped with folder & gluer, which has the advantages of simple structure, high folding precision and beautiful folding.Its electrical, bearing, belt chain and other important components are used in Japan, Taiwan and other well-known enterprises products;Machine rail smooth, low noise, high efficiency, simple operation, good safety and reliability, the first choice for enterprises to get rich products.The technological process and production parameters of this product are introduced as follows:
1. Equipment process
2. Function
Glue part: regular spray glue and batch-type spray( sense sheets automatically and spray glue). Glue amount is adjustable.
Upper and under belt speed is adjusted separately, that means the two belts speed are different. It is possible to adjust speed same.
Belt or rubber roller fold sheet, easy to adjust fold angle.
Upper and under roller adjust gap for pre-crease.
Sheet stack and counting
Automatic stack sheet by mechanical with sensor.
Count box quantity by sensor, easy to set and reliable.
PP strapping unit
Machine Introduction
※ The strapping machine consists of three units. paper conveyer and steering unit,gather align unit and no-man power strapping unit.
※This strapping assembly line is a fully automatic strapping assembly line with the integration of machinery, electricity and gas.
※Fast packing speed: PLC control, stable performance, compact packing time, faster.
※Operating capacity:9-18 pieces/ min;
※Working environment: the relative humidity is less than or equal to 90%, the temperature is 0-40 degrees Celsius, and the noise is less than or equal to 75 dB (A);
※The bandwidth is 5 mm(standard) 0r 9 mm (optionally); the tape reel specification: the inner diameter of the paper core with the ring is 200-210 mm, the outer diameter of the belt ring is 400-450 mm, and the band width is 175-190 mm;
※Bonding method: hot fusion;
※The bonding mode: the bottom is adhered, the bonding surface is more than or equal to 90 percent, the deviation of the bonding position is less than or equal to 2 millimeters, and the bundling tightness is 0-45Kg;
※ Air source pressure: 0.5-0.8MPa; roller material: stainless steel; roller diameter: 50mm, wall thickness: 1.2-1.5mm;
※Transportation speed: 0 -50m / min;